Graeme Sabiston, Richard E Wirz “Ion–surface interactions in plasma-facing material design,” Journal of Applied Physics 135 (2024); https://doi.org/10.1063/5.0201758

A multi-scale simulation framework for ion–solid interactions in plasma-exposed materials provides crucial insight into advancing fusion energy and space electric propulsion. Leveraging binary-collision approximation (BCA) simulations, the framework uniquely predicts sputter yields and analyzes material transport within volumetrically complex materials. This approach, grounded in the validated BCA code TRI3DYN, addresses key limitations in existing models by accurately capturing ion–solid interaction physics. A case study is presented, highlighting the framework’s ability to replicate experimental sputter yield results, underscoring its reliability and potential for designing durable materials in harsh plasma environments. Insights into sputtering transport phenomenology mark a significant advancement in material optimization for improved resilience in plasma-facing applications.

Ottaviano A., Thuppul A., Hayes J., Dodson C., Li G., Chen Z., and Wirz, R.E., “In-situ Microscopy of Ion-Inducted Sputter Erosion of a Featured Surface,” Review of Scientific Instruments, 92, 073701 (2021); https://doi.org/10.1063/5.0043002

A novel method for the in situ visualization and profilometry of a plasma-facing surface is demonstrated using a long-distance microscope. The technique provides valuable in situ monitoring of the microscopic temporal and morphological evolution of a material surface subject to plasma–surface interactions, such as ion-induced sputter erosion. Focus variation of image stacks enables height surface profilometry, which allows a depth of field beyond the limits associated with high magnification. As a demonstration of this capability, the erosion of a volumetrically featured aluminum foam is quantified during ion-bombardment in a low-temperature argon plasma where the electron temperature is ∼7 eV and the plasma is biased relative to the target surface such that ions impinge at ∼300 eV. Three-dimensional height maps are reconstructed from the images captured with a long-distance microscope with an x–y resolution of 3 × 3 μm² and a focus-variation resolution based on the motor step-size of 20 μm. The time-resolved height maps show a total surface recession of 730 μm and significant ligament thinning over the course of 330 min of plasma exposure. This technique can be used for developing plasma-facing components for a wide range of plasma devices for applications such as propulsion, manufacturing, hypersonics, and fusion.

Li G., Wirz R.E., “Persistent Sputtering Yield Reduction in Plasma-Infused Foams,” Physical Review Letters, 126 (3), 035001 (2021); https://doi.org/10.1103/PhysRevLett.126.035001

Aluminum microfoams are found to exhibit persistent sputtering yield reductions of 40%–80% compared to a flat aluminum surface under 100 to 300 eV argon plasma bombardment. An analytical model reveals a strong dependency of the yield on the foam geometry and plasma sheath. For foam pore sizes near or larger than the sheath thickness, the plasma infuses the foam and transitions the plasma-surface interactions from superficial to volumetric phenomena. By defining a plasma infusion parameter, the sputtering behavior of foams is shown to be separated into the plasma-facing and plasma-infused regimes. While plasma infusion leads to a larger effective sputtering area, geometric recapture of ejected particles facilitates an overall reduction in yield. For a given level of plasma infusion, the reductions in normalized yield are more pronounced at lower ion energies since angular sputtering effects enable more effective geometric recapture of sputterants.

Patino M.I., Raitses Y., Wirz R.E., "Secondary Electron Emission from Plasma-Generated Nanostructured Tungsten Fuzz", Applied Physics Letters, Vol. 109, 201602, Nov. 2016, https://doi.org/10.1063/1.4967830

Recently, several researchers [e.g., Yang et al., Sci. Rep. 5, 10959 (2015)] have shown that tungsten fuzz can grow on a hot tungsten surface under bombardment by energetic helium ions in different plasma discharges and applications, including magnetic fusion devices with plasma facing tungsten components. This work reports the direct measurements of the total effective secondary electron emission (SEE) from tungsten fuzz. Using dedicated material surface diagnostics and in-situ characterization, we find two important results: (1) SEE values for tungsten fuzz are 40%–63% lower than for smooth tungsten and (2) the SEE values for tungsten fuzz are independent of the angle of the incident electron. The reduction in SEE from tungsten fuzz is most pronounced at high incident angles, which has important implications for many plasma devices since in a negative-going sheath the potential structure leads to relatively high incident angles for the electrons at the plasma confining walls. Overall, low SEE will create a relatively higher sheath potential difference that reduces plasma electron energy loss to the confining wall. Thus, the presence or self-generation in a plasma of a low SEE surface such as tungsten fuzz can be desirable for improved performance of many plasma devices.

Patino M.I., Raitses Y., Koel B.E., Wirz R.E., "Analysis of Secondary Electron Emission for Conducting Materials Using 4-grid LEED/AES Optics", Journal of Physics D: Applied Physics, Vol. 48, 195204, April 2015, https://doi.org/10.1088/0022-3727/48/19/195204

A facility utilizing 4-grid optics for LEED/AES (low energy electron diffraction/Auger electron spectroscopy) was developed to measure the total secondary electron yield and secondary electron energy distribution function for conducting materials. The facility and experimental procedure were validated with measurements of 50–500 eV primary electrons impacting graphite. The total yield was calculated from measurements of the secondary electron current (i) from the sample and (ii) from the collection assembly, by biasing each surface. Secondary electron yield results from both methods agreed well with each other and were within the spread of previous results for the total yield from graphite. Additionally, measurements of the energy distribution function of secondary electrons from graphite are provided for a wider range of incident electron energies. These results can be used in modeling plasma-wall interactions in plasmas bounded by graphite walls, such as are found in plasma thrusters, and divertors and limiters of magnetic fusion devices.